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(Mar, 2012)
CeilAiR OHS Series Installation, Operation & Maintenance Manual
A
ir Technology Systems, Inc.
2-7
Wrap wet rags around the pipes between the areas
to be soldered and any nearby refrigeration compo-
nents to keep excessive heat from traveling through
the pipe and causing damage.
Clear all pipe connections of debris and prep connec-
tions for soldering. Use only “L” or “K” grade refriger-
ant copper piping. Be careful not to allow solder/pip-
ing debris to get inside refrigerant lines. Silver solder
containing a minimum of 15% silver is recommended.
Dry nitrogen should be owing through the tubing
while soldering at a rate of not less than 1-2 CFM
(0.028-0.57 M
3
/minute).
Refrigerant lines for split systems must be sized
according to the piping distance between the evapo-
rator and the condenser/condensing unit. Each
valve, tting and bend in the refrigerant line must be
considered in this calculation. Pipe sizes are given
for “equivalent feet”, not linear feet. Do not confuse
the terminologies. For example, a 7/8” standard 90°
elbow has an equivalent length of 1.5 feet; a 7/8”
branch Tee has an equivalent length of 3.5 feet.
These corrections must be accounted for when sizing
your piping. Refer to the following table for standard
equivalent lengths, in feet, of straight pipe.
Oil traps must be included every 20 feet in the verti-
cal risers and the refrigerant lines must be sloped ¼
inch for every 10 feet in the horizontal lines to ensure
proper oil return to the compressor. An inverted
trap is required on the discharge line of the remote
condenser to help prevent oil and liquid from ooding
back to the compressor.
NOTE
In the following 3 tables, the line sizes represent
the correct size for individual refrigeration cir-
cuits. Dual circuit units, (Models 048D to 120D),
have two separate pairs of refrigeration lines.
One per compressor.
EQUIVALENT LENGTH (FT.) OF STRAIGHT PIPE
OD (In.) Globe Angle 90° 45° Tee Tee
Line Size Valve Valve Elbow Elbow Line Branch
1/2 9.0 5.0 0.9 0.4 0.6 2.0
5/8 12 6.0 1.0 0.5 0.8 2.5
7/8 15 8.0 1.5 0.7 1.0 3.5
1 1/8 22 12 1.8 0.9 1.5 4.5
1 3/8 28 15 2.4 1.2 1.8 6.0
RECOMMENDED DISCHARGE LINE SIZES
*
Equivalent Length Ft.
50’or less 100’or less 150’or less
012 / 12,000 1/2 1/2 5/8
018 / 18,000 5/8 5/8 5/8
024 / 24,000 5/8 7/8 7/8
032 / 32,000 5/8 7/8 7/8
040 / 40,000 7/8 7/8 7/8
048 / 48,000 7/8 7/8 7/8
048D / 48,000 5/8 7/8 7/8
060 / 60,000 7/8 1-1/8 1-1/8
072D / 72,000 7/8 7/8 7/8
084D / 84,000 7/8 7/8 7/8
120D / 120,000 7/8 1-1/8 1-1/8
*Equivalent Ft. accounts for the linear pipe length as well as equiva-
lent length of Valves, Elbows & Tee’s as shown in the previous table.
Model No. /
Total Unit Capacity
Model No. /
Total Unit Capacity
RECOMMENDED LIQUID LINE SIZES
Condenser to A/C Unit /
Receiver to Evap. (*Equivalent Ft.)
50’or less 100’or less 150’or less
012 / 12,000 3/8 3/8 3/8
018 / 18,000 3/8 3/8 1/2
024 / 24,000 3/8 1/2 1/2
032 / 32,000 1/2 1/2 1/2
040 / 40,000 1/2 5/8 5/8
048 / 48,000 1/2 5/8 5/8
048D / 48,000 3/8 1/2 1/2
060 / 60,000 1/2 5/8 5/8
072D / 72,000 1/2 1/2 1/2
084D / 84,000 1/2 5/8 5/8
120D / 120,000 1/2 5/8 5/8
CAUTION
Do not exceed the maximum Liquid Line lengths
for the system con gurations listed below:
RCU with Hot Gas Bypass .......50 Ft
Remote Condensing Unit ........100 Ft
Remote Air Cooled Condenser 150 Ft
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